SEKURE SX-3100LCD Betreibershandbuch Seite 1

MTS 3100 Mastertech® Toyota/Lexus1989-2004OEM ApplicationOperator’s Manual(North American)With ECU Reprogramming

BREAK-OUT BOX BATTERY CHARGING AND REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . 242GETTING READY . . . . . . . . . . . . . . . . . . . . .

88 OBD TRIGGER POINT Press 4 to select <TRIGGER POINT> from the <SNAPSHOT> menu. <TRIGGER POINT> allows you to choose how much data

OBD 89USER DATA Press 5 to select <USER SELECT> from the <SNAPSHOT> menu. <USER SELECT> allows you to select a subset of data items

90 OBD SYSTEM CHECKPress 6 to select <SYSTEM CHECK> from the <DIAGNOSTIC> menu. The System Check provides access to the O2S/RPM and FUEL

OBD 91FUEL CONSUMPTIONPress 3 to select <FUEL CONSUMPTION> from the <SYSTEM CHECK MENU>. The fuel consumption function calculates the actu

92 OBD RESET MEMORYPress 6 to select <RESET MEMORY> from the <DIAGNOSTIC MENU>. The <RESET MEMORY> erases learned values from certa

OBD 93MONITOR INFOPress 7 to select <MONITOR INFO> from the <DIAGNOSTIC MENU>. The <MONITOR INFO> displays monitored values and rela

94 OBD CHECK MODEPress 8 to select <CHECK MODE> from the <DIAGNOSTIC MENU>. If Check Mode is selected, the Tester displays a list of curr

OBD 955.0 DIAGNOSTIC CODES (ALL) Press 1 to select <CODES (ALL)> from the <OBD/MOBD MENU>. The <DIAG. CODES MENU> allows you to view

96 OBD CONNECTION VERIFICATION Verify that the connector displayed on the Tester is connected to the vehicle. ACTIVE KEYS y Proceed with test. x Re

OBD 97NORMAL MODE CHECK CODES SCREEN #1 Press 1 to select <NORMAL MODE> from the <DIAG. CODES MENU>. The display at the left shows the sta

VEHICLE SELECT SCREEN(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330VEHICLE CONFIRMATION SCREEN

98 OBD CLEAR AIRBAG CODES SCREEN #1 Press 3 to select <CLEAR AIRBAG> from the <DIAG. CODES MENU>. The Tester allows you to clear any DTC

OBD 996.0 OBD ENGINE MENU The OBD Engine function is available for select vehicles prior to MY96. For engine diagnosis on MY96 and newer vehicles, see

100 OBD DATA LIST Press 2 to select the <DATA LIST> from the <ENGINE MENU>. The Data List displays all data parameters supplied by the EC

OBD 101LED/LIST MODE Press @ to select the <LED/LIST> mode from any Data List display. The <LED/LIST> gives you a quick view of the status

102 OBD BAR GRAPH MODE Press # to select the <BAR GRAPH> mode from any Data List display. The <BAR GRAPH> shows relationships among up to

OBD 103LINE GRAPH MODE Press $ to select the <LINE GRAPH> mode from any Data List display. The <LINE GRAPH> displays two data parameters o

104 OBD STRIP CHART MODE Press ^ to select the <STRIP CHART> setup from any Data List display. The <STRIP CHART> allows you to select up

OBD 105SNAPSHOT MODE Press 3 to select the <SNAPSHOT> mode from the <ENGINE MENU>. The Snapshot test mode helps you isolate an intermitten

106 OBD MANUAL SNAPSHOT Press 1 to select the <MANUAL SNAPSHOT> mode from the <SNAPSHOT MENU>. Vehicle data is continually saved in a buf

OBD 107SNAPSHOT SAVE After completion of the data capture, the snapshot can be saved for later review. Press y to save this data set or n to continue

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108 OBD CODES SNAPSHOT Press 2 to select <CODES SNAPSHOT> from the <SNAPSHOT MENU>. The operation of <CODES SNAPSHOT> is identical

OBD 109DATA DISPLAY PHASE At the completion of the data capture phase, <Sample> and a time stamp are displayed at the bottom of the screen. The

110 OBD REPLAY SNAPSHOT Press 3 to select <REPLAY SNAPSHOT> mode from the <SNAPSHOT MENU>. Snapshot Event Replay options are listed below

OBD 111TRIGGER POINT Press 4 to select <TRIGGER POINT> from the <SNAPSHOT MENU>. <TRIGGER POINT> allows you to choose how much data

112 OBD FUEL CONSUMPTION MENU Press 4 to select <FUEL CONSUMPTION> from the <ENGINE MENU>. The following menu options are available: <

OBD 113DATA LIST Press 1 to select the <DATA LIST> mode from the <FUEL CONSUMPTION SETUP> menu. The Data List displays all of the fuel con

114 OBD DATA LIST MODE Press ! to select <DATA LIST> mode from any Data List display. ACTIVE KEYS u d Move the display one parameter. Au Move t

OBD 115LINE GRAPH MODE Press $ to select the <LINE GRAPH> mode from any Data List display. ACTIVE KEYS l r Change the line graph time scale. All

116 OBD 7.0 AIR SUSPENSION Toyota vehicles use two different types of Air Suspension ECU. • OBD DTC Info • Multiplex-OBD (M-OBD) The diagnostic funct

OBD 1177.1 OBD AIR SUSPENSION The Air Suspension mode allows you to test the Air Suspension system. For Operating Procedures for the Data List, DTC In

INTRODUCTION 11.0 THE DIAGNOSTIC TOOLSET OPERATOR'S MANUALSThe Diagnostic Toolset Operator’s Manual is divided into eight sections.The Toolset De

118 OBD HEIGHT SIMULATION Press 4 to select <HEIGHT SIM. TEST> from the <AIR SUSPENSION> menu. The first line allows you to select which

OBD 1197.2 M-OBD AIR SUSPENSIONThe M-OBD Air Suspension System provides enhanced diagnostic functions and procedures. The M-OBD Air Suspension System

120 OBD 8.0 ABS Toyota vehicles use two different types of ABS ECU: • OBD DTC Info • Multiplex-OBD (M-OBD) The diagnostic functions available vary be

OBD 1218.1 OBD ABS CODES Until the first ABS Code is received, the Tester displays "Waiting for Codes". If the ABS system does not contain a

122 OBD 8.2 M-OBD ABS The M-OBD ABS System provides enhanced diagnostic functions and procedures. The M-OBD ABS System is diagnosed using the Tester

OBD 123ADJUSTMENT For some vehicles the tester is used to adjust ABS sensors. The Adjustment option only appears if the selected vehicle supports the

124 OBD 9.0 IMMOBILISER Toyota vehicles use two different types of Immobiliser ECUs: • OBD Codes • Multiplex-OBD (M-OBD) The diagnostic functions ava

OBD 1259.1 OBD IMMOBILISER CODES2 The Immobiliser function allows you to view the current state of the Immobiliser system. Until the first Immobiliser

126 OBD 9.2 M-OBD IMMOBILISER WITH KEY CODE UTILITY The M-OBD Immobiliser System provides enhanced diagnostic functions and procedures. The M-OBD Imm

OBD 1279.3 M-OBD IMMOBILISER WITH ID UTILITY The M-OBD Immobiliser System provides enhanced diagnostic functions and procedures. The M-OBD Immobiliser

2 INTRODUCTION FCC COMPLIANCEThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of

128 OBD 10.0 STEERING LOCKThe M-OBD Steering Lock System provides enhanced diagnostic functions and procedures. The M-OBD Steering Lock System is dia

OBD 12911.0 CCS (CRUISE CONTROL SYSTEM)Toyota vehicles use two different types of CCS ECUs: • OBD DTC Info • Multiplex-OBD (M-OBD) The diagnostic func

130 OBD 11.1 OBD CCS DTC INFO The CCS function allows you to view the current state of the CCS system. Until the first CCS code is received, the Test

OBD 13111.2 M-OBD CCS The M-OBD CCS system provides enhanced diagnostic functions and procedures. The M-OBD CCS system is diagnosed using the Tester c

132 OBD 12.0 LASER CRUISE The M-OBD Laser Cruise system provides enhanced diagnostic functions and procedures. The M-OBD Laser Cruise system is diagn

OBD 13313.0 AIR CONDITIONING Toyota vehicles use two different types of Air Conditioning ECUs: • OBD DTC Info • Multiplex-OBD (M-OBD) The diagnostic f

134 OBD 13.1 OBD AIR CONDITIONING DTC INFO The Air Conditioning function allows you to view the current state of the Air Conditioning system. Until t

OBD 13513.2 M-OBD AIR CONDITIONING The M-OBD Air Conditioning system provides enhanced diagnostic functions and procedures. The M-OBD Air Conditioning

136 OBD 14.0 TRACTION CONTROL The Traction Control function allows you to view the current state of the Traction Control system. Until the first Trac

OBD 13715.0 ECT The ECT function allows you to view the current state of the ECT system. Until the first ECT code is received, the Tester displays &qu

INTRODUCTION 3OPERATING PRECAUTIONS DATA MEMORY RETENTIONData that has been captured by the Tester can be replayed, printed on a printer, or transferr

138 OBD 15.1 CAN ECTThe CAN ECT provides enhanced diagnostic functions for the ECT system. The CAN ECT is diagnosed using the Tester connected to CAN

OBD 13916.0 AIRBAG Toyota vehicles use three different types of Airbag controllers: •OBD Airbag •OBD Side Airbag • Multiplex-OBD (M-OBD) Airbag/Supple

140 OBD 16.1 OBD AIRBAG The OBD Airbag function allows you to view the current state of the Airbag system and clear any Trouble Codes. <1: TROUBLE

OBD 141CLEAR AIRBAG CODES SCREEN #1 Press 2 to select <CLEAR AIRBAG> from the <AIRBAG> menu. The Tester allows you to clear any DTC Info t

142 OBD 16.2 SIDE AIRBAG The Side Airbag function allows you to view the current state of the Side Airbag system. Until the first Side Airbag code is

OBD 14316.3 M-OBD AIRBAG/SRS The M-OBD Airbag/Supplemental Restraint System (SRS) provides enhanced diagnostic functions for the Airbag/SRS. The M-OBD

144 OBD 17.0 PRE-COLLISION SAFETYThe M-OBD Pre-Collision Safety system provides enhanced diagnostic functions and procedures. The M-OBD Pre-Collision

OBD 14518.0 BODY The M-OBD Body system provides enhanced diagnostic functions and procedures. The M-OBD Body system is diagnosed using the Tester conn

146 OBD 19.0 GATEWAY The M-OBD Gateway system provides enhanced diagnostic functions and procedures. The M-OBD Gateway system is diagnosed using the

OBD 14720.0 BODY NUMBER 2 The M-OBD Body Number 2 system provides enhanced diagnostic functions and procedures. The M-OBD Body Number 2 system is diag

4 INTRODUCTION WARRANTY AND REPAIRWARRANTYThe Tester, Autoprobe, NVH Analyzer, Break-out Box, cables, adapters, and program cards are warranted by Ve

148 OBD 21.0 BODY NUMBER 3 The M-OBD Body Number 3 system provides enhanced diagnostic functions and procedures. The M-OBD Body Number 3 system is di

OBD 14922.0 BODY NUMBER 4 The M-OBD Body Number 4 system provides enhanced diagnostic functions and procedures. The M-OBD Body Number 4 system is diag

150 OBD 23.0 BODY NUMBER 5 The M-OBD Body Number 5 system provides enhanced diagnostic functions and procedures. The M-OBD Body Number 5 system is di

OBD 15124.0 HYBRID VEHICLE ECUThe M-OBD Hybrid Vehicle ECU system provides enhanced diagnostic functions and procedures. The M-OBD Hybrid Vehicle ECU

152 OBD 25.0 HYBRID VEHICLE BATTERYThe M-OBD Hybrid Vehicle Battery system provides enhanced diagnostic functions and procedures. The M-OBD Hybrid Ve

OBD 15326.0 THEFT DETERRENT SYSTEM (TDS) The M-OBD Theft Deterrent System (TDS) provides enhanced diagnostic functions and procedures. The M-OBD Theft

154 OBD 26.1 THEFT DETERRENT SYSTEM (TDS) WIRELESS The M-OBD Theft Deterrent System (TDS) provides enhanced diagnostic functions and procedures. The

OBD 15527.0 SMART KEYThe M-OBD Smart Key system provides enhanced diagnostic functions and procedures. The M-OBD Smart Key is diagnosed using the Test

156 OBD 28.0 CLEARANCE SONAR The M-OBD Clearance Sonar system provides enhanced diagnostic functions and procedures. The M-OBD Clearance Sonar system

OBD 15729.0 EHPS The M-OBD EHPS provides enhanced diagnostic functions and procedures. The M-OBD EHPS is diagnosed using the Tester connected to DLC3.

INTRODUCTION 5Please contact the Toyota Distributor Service Department or Vetronix Service Center in your country regarding the procedure of warranty

158 OBD 30.0 EMPS (ELECTRIC MOTOR-ASSISTED POWER STEERING)The M-OBD EMPS system provides enhanced diagnostic functions and procedures. The M-OBD EMPS

OBD 15931.0 POWER SOURCE CONTROLThe M-OBD Power Source Control provides enhanced diagnostic functions and procedures. The M-OBD Power Source Control i

160 OBD 32.0 KDSSThe M-OBD KDSS provides enhanced diagnostic functions and procedures. The M-OBD KDSS is diagnosed using the Tester connected to DLC3

OBD 16133.0 RAIN SENSORThe M-OBD Rain Sensor provides enhanced diagnostic functions and procedures. The M-OBD Rain Sensor is diagnosed using the Teste

162 OBD 34.0 T/M CONTROLThe M-OBD T/M Control provides enhanced diagnostic functions and procedures. The M-OBD T/M Control is diagnosed using the Tes

OBD 16335.0 STEERING PADThe M-OBD Steering Pad system provides enhanced diagnostic functions and procedures. The M-OBD Steering Pad system is diagnose

164 OBD 36.0 DOOR (D-DOOR, P-DOOR, RL-DOOR, RR-DOOR) The M-OBD Door system provides enhanced diagnostic functions and procedures. The M-OBD Door syst

OBD 16537.0 SEAT (D-SEAT, P-SEAT, RL-SEAT, RR-SEAT) The M-OBD Seat system provides enhanced diagnostic functions and procedures. The M-OBD Seat system

166 OBD 38.0 SLIDE-ROOF The M-OBD Slide-Roof system provides enhanced diagnostic functions and procedures. The M-OBD Slide-Roof system is diagnosed u

OBD 16739.0 TILT AND TELESCOPICThe M-OBD Tilt and Telescopic system provides enhanced diagnostic functions and procedures. The M-OBD Tilt and Telescop

6 INTRODUCTION TAKING THE PRODUCT BACK AND RECYCLINGApplicable to product that is sold into the European Union, the European Union has passed a direc

168 OBD 40.0 METER The M-OBD Meter system provides enhanced diagnostic functions and procedures. The M-OBD Meter system is diagnosed using the Tester

OBD 16941.0 COMBINATION SWITCHThe M-OBD Combination Switch system provides enhanced diagnostic functions and procedures. The M-OBD Combination Switch

170 OBD 42.0 MIRROR (MIRROR-L, MIRROR-R)The M-OBD Mirror system provides enhanced diagnostic functions and procedures. The M-OBD Mirror system is dia

OBD 17143.0 AHC (ACTIVE HEIGHT CONTROL SUSPENSION) The M-OBD AHC system provides enhanced diagnostic functions and procedures. The M-OBD AHC system is

172 OBD 44.0 EV (ELECTRIC VEHICLE) The M-OBD EV system provides enhanced diagnostic functions and procedures. The M-OBD EV system is diagnosed using

OBD 17345.0 BATTERY The M-OBD Battery system (for electric vehicles) provides enhanced diagnostic functions and procedures. The M-OBD Battery system i

174 OBD BATTERY DISCHARGE The Battery Discharge function is used to discharge the battery module. <DISCHARGE START> Start the battery discharg

OBD 17546.0 SEQUENTIAL MT The M-OBD Sequential MT system provides enhanced Diagnostic functions and procedures. The M-OBD Sequential MT system is diag

176 OBD 47.0 TIRE PRESSURE WARNING SYSTEMThe M-OBD Tire Pressure Warning system provides enhanced Diagnostic functions and procedures. The M-OBD Tire

OBD 17748.0 RTRCTBL HARDTOPThe M-OBD Retractable Hardtop system provides enhanced diagnostic functions and procedures. The M-OBD Retractable Hardtop s

INTRODUCTION 7JapanETAS K.K.Queen's Tower C-17F 2-3-5, Minatomirai, Nishi-kuYokohama 220-6217 Japan Phone: +81 45 222-0900Fax: +81 45 222-0956Ema

178 OBD 49.0 EMS (ELECTRONIC MODULATED SUSPENSION)Toyota vehicles support two different types of diagnosis of the EMS system: • OBD DTC Info only • M

OBD 17949.1 OBD EMS CODES The EMS function allows you to view the current state of the EMS system. Until the first EMS code is received, the Tester di

180 OBD 49.2 M-OBD EMS The M-OBD EMS system provides enhanced diagnostic functions and procedures. The M-OBD EMS system is diagnosed using the Tester

OBD 18150.0 WIPERThe M-OBD Wiper system provides enhanced diagnostic functions and procedures. The M-OBD Wiper system is diagnosed using the Tester co

182 OBD 51.0 VGRS (VARIABLE GEAR RATIO STEERING)The M-OBD VGRS system provides enhanced diagnostic functions and procedures. The M-OBD VGRS system is

OBD 18352.0 AFS (ADAPTIVE FRONT-LIGHTING SYSTEM)The M-OBD AFS system provides enhanced diagnostic functions and procedures. The M-OBD AFS system is di

184 OBD 53.0 OCCUPANT DETECTThe M-OBD Occupant Detect system provides enhanced diagnostic functions and procedures. The M-OBD Occupant Detect system

OBD 18554.0 AUTOPROBE Press 4 to select <AUTOPROBE> from the <MAIN MENU>. The <AUTOPROBE MENU> allows you to calibrate the Autoprobe

186 OBD VOLTAGEPress 2 to select <VOLTAGE> from the <AUTOPROBE MENU>. The Voltage mode allows you to use the Autoprobe as a volt meter.Me

OBD 187OSCILLOSCOPEPress 5 to select <OSCILLOSCOPE> from the <AUTOPROBE MENU>. The Oscilloscope mode displays voltage signals from the Aut

Vetronix CorporationCopyright © 2006Manual P/N 08002924MTS 3100 Mastertech® is a registered trademark of Vetronix CorporationPrinted in USA 9/06This e

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188 OBD TRIGGER CONTROL5. ↓↑ Toggles the trigger slope (rising or falling). The current trigger slope is indicated on the top right of the display.↑

OBD 189POP-UP MENU FUNCTIONSWhen 0.MENU is selected, a menu pops up on the screen. This menu allows selection of additional display controls and Time

190 OBD 3. GRID When 3.GRID is selected, the pop-up menu changes to the Grid Control menu. Press the key to the left of the grid selection to change

OBD 1915. WAVE FO RM When 5 . WAVE F O RM is s e l e ct ed the pop-up menu changes to allow you to save a waveform, recall a previously saved wavefo

192 OBD When a waveform is selected for Recall, the display changes to show the waveform. A limited number of functions are available during waveform

OBD 19355.0 O2S/RPM CHECKPress 7 to select <O2S/RPM CHECK> from the <FUNCTION SELECT> menu. The O2S/RPM Check function provides a way to v

194 OBD 56.0 SNAPSHOT REVIEWPress 8 to select <SNAPSHOT REVIEW> from the <FUNCTION SELECT> Menu. The Snapshot Review function allows repl

OBD 195DATA DISPLAYThe data parameters which were captured during the event are displayed. The current Snapshot frame is indicated by <Sample> a

196 OBD 57.0 ECU REPROGRAMMINGThe ECU REPROGRAMMING application allows authorized service professionals to update ECU software without removing the E

1.0 GETTING READYBefore using the NVH Analyzer, the following steps must be taken:1. Insert the Program Card into the Tester.2. Connect the Tester to

1.0 DIAGNOSTIC CAPABILITIESDIAGNOSTIC TOOLSET OVERVIEWThe Diagnostic Toolset consists of a hand-held Tester and attachments, which allows the use of o

198 NVH 2.0 FUNCTION AND VEHICLE SELECTIONWhen the Tester is powered up with the Program Card installed, you must confirm and/or enter information ab

NVH 199SELECTING THE VEHICLEThis screen is only displayed if a vehicle has previously been selected.From the <VEHICLE SELECT> menu you can selec

200 NVH VEHICLE SELECT SCREEN(S)In some cases further vehicle identification is required. Up to four select screens may be displayed to select a part

NVH 201SUMMARY AND VEHICLE PARAMETER SCREENWhen all requested vehicle identification information has been entered, a summary of the selected vehicle i

202 NVH 3.0 NVH MAIN MENUIn the <NVH MAIN MENU>, all functions available for the selected system are displayed. To select a function, press the

NVH 2034.0 NVH DISPLAYSWhen using the Vibration and Noise modes, the Tester offers a variety of ways to display real time and stored data. A brief des

204 NVH CHANGE GEAR POSITIONIf the selected vehicle does not have an OBD or OBD II data stream, the current gear position must be entered while perfo

NVH 205SPECIAL DIAGNOSTIC CONDITIONSPREDICTED VIBRATION FREQUENCY IS OUT OF RANGEIf a calculated vibration frequency for the engine, driveline, or whe

206 NVH A-WEIGHTED MODEThe A-weighted mode is used in the noise function and reflects the sound perception of the human ear. The frequency response a

NVH 207TWO-DIMENSIONAL (2-D) SPECTRAL DISPLAY MODE2-D Spectral Display mode is the default mode entered when <VIBRATION> or <NOISE> is sel

10 DIAGNOSTIC TOOLSET DESCRIPTION OBD AND OBD-II DIAGNOSTIC CAPABILITIESThe On Board Diagnostics (OBD and OBD-II) components provide diagnostics for

208 NVH THREE-DIMENSIONAL (3-D) BARCHART DISPLAY MODEVibration energy present at vehicle component frequencies is added together to represent absolut

NVH 209THREE-DIMENSIONAL (3-D) RASTER DISPLAY MODEEleven cycles of real time Noise or Vibration data are displayed in a 3-D format. The most current c

210 NVH 5.0 PAUSE MODEPress ) to enter the PAUSE mode from any of the three display modes: 2-D, 3-D, or Barchart. When the PAUSE mode is active ,<

NVH 211EXAMPLE OF USING THE PAUSE modeIn Figure 1, nine cycles of vibration data have been recorded. Upon entering the Pause mode, the real time data

212 NVH 6.0 DATA RECORDPress ^ to enter the DATA RECORD MODE from the PAUSE mode.If memory space is available, the current data block is automaticall

NVH 2137.0 REVIEW OLD DATASTORED DATA BLOCKSIf <REVIEW OLD DATA> is selected, a chronological menu of stored data blocks is displayed. To view o

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1.0 GETTING READYBefore using the Break-out Box, the following steps must be performed:1. Insert the Program Card in the Tester.2. Connect one end of

216 BREAK-OUT BOX .TESTERI/P CABLE(NOT INCLUDEDVEHICLE ECU HARNESSECU INTERFACE BOXTO VEHICLE ECU50-PIN SELF TEST ADAPTER50-PIN DATA CABLE80-PIN DATA

BREAK-OUT BOX 2172.0 FUNCTION AND VEHICLE SELECTIONWhen the Tester is powered up with the Program Card installed, you must confirm and/or enter infor

DIAGNOSTIC TOOLSET DESCRIPTION 11NVH ANALYZER DIAGNOSTIC CAPABILITIESThe Noise, Vibration, and Harshness (NVH) Analyzer assists in isolating the cause

218 BREAK-OUT BOX BRAND SELECTIONWhen <OBD>, <BREAK-OUT BOX>, or <NVH> is selected from the <MAIN MENU>, the <BRAND SELECT

BREAK-OUT BOX 219MODEL SCREENThe available model years are displayed. The down arrow indicates that there are more selections available than can be d

220 BREAK-OUT BOX VEHICLE CONFIRMATION SCREENWhen all of the requested information has been entered, a summary screen of the vehicle configuration is

BREAK-OUT BOX 2213.0 DATA LIST MODEPress 1 to select the <DATA LIST> mode from the <BREAK-OUT BOX> menu or press ! from any display mode.

222 BREAK-OUT BOX LED/LIST MODEPress @ to select the <LED/LIST> mode from any display mode. The <LED/LIST> provides a quick view of the s

BREAK-OUT BOX 223BAR GRAPH MODEPress # to select the <BAR GRAPH> mode from any display mode. The <BAR GRAPH> shows relationships among up

224 BREAK-OUT BOX LINE GRAPH MODEPress $ to select the <LINE GRAPH> mode from any display mode. The <LINE GRAPH> displays two data parame

BREAK-OUT BOX 225STRIP CHART MODEPress ^ to select the <STRIP CHART> setup from any Data List display. The <STRIP CHART> allows you to se

226 BREAK-OUT BOX 4.0 CUSTOM DATA MODEPress 2 from the <BREAK-OUT BOX MENU> to select the <CUSTOM DATA> mode. Use the arrow keys and y an

BREAK-OUT BOX 2275.0 USING THE SNAPSHOT MODEPress 3 to select <SNAPSHOT> mode from the <BREAK-OUT BOX> menu. From the <SNAPSHOT> me

12 DIAGNOSTIC TOOLSET DESCRIPTION BREAK-OUT BOX DIAGNOSTIC CAPABILITIESThe Break-out Box provides the capability of monitoring data on any combinatio

228 BREAK-OUT BOX SNAPSHOT CAPTURE AND DISPLAYData can be captured after selecting <DATA LIST> or <CUSTOM DATA> from the <SNAPSHOT>

BREAK-OUT BOX 229SNAPSHOT SAVEAfter completion of the data capture, a <SNAPSHOT SAVE> display allows you to save the data for later review. Pre

230 BREAK-OUT BOX SNAPSHOT REPLAYPress 3 to select the <SNAPSHOT REPLAY> mode from the <SNAP-SHOT> menu. Snapshot events are listed by th

BREAK-OUT BOX 231TRIGGER POINTPress 4 to select <TRIGGER POINT> from the <SNAPSHOT> menu. <TRIGGER POINT> allows you to choose how

232 BREAK-OUT BOX 6.0 BREAK-OUT BOX OSCILLOSCOPE FUNCTIONThis section provides basic operating instructions for the <OSCILLOSCOPE> function. Fo

BREAK-OUT BOX 2337.0 FUEL CONSUMPTION MENUPress 5 to select <FUEL CONSUMPTION> from the <BREAK-OUT BOX> menu. The following menu options

234 BREAK-OUT BOX DATA LISTPress 1 to select the <DATA LIST> mode from the <FUEL CONSUMPTION SETUP> menu. The Data List displays all of t

BREAK-OUT BOX 235DATA LIST MODEPress ! to select <DATA LIST> mode from any Data List display. This is the default mode.ACTIVE KEYSu d Move the

236 BREAK-OUT BOX LINE GRAPH MODEPress $ to select the <LINE GRAPH> mode from any Data List display.ACTIVE KEYSl r Change the line graph time s

BREAK-OUT BOX 2378.0 EXTENDED FUNCTIONSPress 6 to select <EXTENDED FUNCTIONS> from the <BREAK-OUT BOX> menu. The following additional fun

DIAGNOSTIC TOOLSET DESCRIPTION 132.0 TESTER KIT COMPONENTSThe Tester kit components consist of the hand-held Tester, Autoprobe, Data Link Connector (D

238 BREAK-OUT BOX MONITOR OUTPUTSConnect a voltmeter or oscilloscope to one of the <MONITOR OUTPUT> ports on the Break-out Box. Press 2 to sele

BREAK-OUT BOX 239CALIBRATIONPress 8 to select <CALIBRATION> from the <EXTENDED FUNCTIONS> menu. The <CALIBRATION> function performs

240 BREAK-OUT BOX BREAK-OUT BOX SELF-TESTPress 9 to select <SELF TEST> from the <EXTENDED FUNCTIONS> menu. The Tester instructs you to in

BREAK-OUT BOX 241REPLACING THE NICAD BATTERIESThe capacity of the NiCad batteries decreases over time and the batteries need to be replaced periodica

242 BREAK-OUT BOX 9.0 BREAK-OUT BOX BATTERY CHARGING AND REPLACEMENTThe Break-out Box contains a rechargeable nickel-cadmium (NiCad) battery pack.NIC

1.0 GETTING READY Before using the OBD II functions of the Program Card, the following steps must be performed. 1. Insert the Program Card into the Te

244 OBD II 2.0 FUNCTION SELECTION When the Tester is powered up with the Program Card installed, you must confirm and/or enter information about the

OBD II 2453.0 ENHANCED OBD II Press 2 to select <ENHANCED OBD II> from the <FUNCTION SELECT> menu. DIAGNOSTIC MENU The Diagnostic Menu is

246 OBD II DATA LIST SELECTION When <1: DATA LIST> is selected from the <DIAGNOSTIC MENU>, you can select <ALL DATA>, <USER DATA

OBD II 247DATA LIST MODE The <DATA LIST> mode displays data reported by the vehicle's controllers in a list format. Press ! to select the &

14 DIAGNOSTIC TOOLSET DESCRIPTION TESTER FEATURESThe Tester can be hand-held or placed on a flat surface. An adjustable hand strap on the back provid

248 OBD II LED/LIST MODE Press @ to select the <LED/LIST> mode from any Data List display. The <LED/LIST> gives you a quick view of the s

OBD II 249BAR GRAPH MODE Press # to select the <BAR GRAPH> mode from any Data List display. The <BAR GRAPH> shows relationships of five or

250 OBD II LINE GRAPH MODE Press $ to select the <LINE GRAPH> mode from any Data List display. The <LINE GRAPH> displays two data paramet

OBD II 251CUSTOM LIST MODE Press % to select <CUSTOM LIST> from any Data List display. The <CUSTOM LIST> allows you to change the order of

252 OBD II STRIP CHART MODE Press ^ to select the <STRIP CHART> setup from any Data List display. The <STRIP CHART> allows you to select

OBD II 253DTC INFO MENU Press 2 to select <DTC INFO> from the <DIAGNOSTIC> menu. The <DTC INFO> menu is displayed. <1: CURRENT CO

254 OBD II HISTORY CODES Press 2 to select <HISTORY CODES> from the <DTC INFO> menu. The Tester displays all codes ever stored in the ECU

OBD II 255PENDING CODES Press 3 to select <PENDING CODES> from the <DTC INFO> menu. Pending Codes currently stored in the ECU are displaye

256 OBD II CLEAR CODES Press 4 to select <CLEAR CODES> from the <DTC INFO> menu. The Tester displays the Clear Codes screen. Press n if y

OBD II 257REPAIR CONFIRMATION The <REPAIR CONFIRMATION> function is used to verify a problem that sets a code or to confirm complete repairs. Pr

DIAGNOSTIC TOOLSET DESCRIPTION 15PROGRAM CARDS AND CARTRIDGESThe Tester uses plug-in program card and cartridge modules which contain the software pro

258 OBD II ROAD TEST Road test the vehicle using the drive pattern in the repair manual for the applicable code. When the road test has been complete

OBD II 259ACTIVE TEST Press 3 to select <ACTIVE TEST> from the <DIAGNOSTIC> menu. This display allows you to choose from a list of active

260 OBD II ACTIVE TEST DATA LIST The parameters associated with the active test are displayed in a Data List format. All of the <DATA LIST> mod

OBD II 261SNAPSHOT Press 4 to select <SNAPSHOT> from the <DIAGNOSTIC > menu. The <SNAPSHOT> menu is displayed. <1: MANUAL SNAPSHO

262 OBD II SNAPSHOT SAVE After completion of the data capture, the snapshot can be saved for later review. Press y to save this data set or n to cont

OBD II 263CODES SNAPSHOT Press 2 to select <CODES SNAPSHOT> from the <SNAPSHOT> menu. The <CODES SNAPSHOT> function captures a snaps

264 OBD II DATA DISPLAY PHASE At the completion of the data capture phase, <Sample> and a time stamp are displayed at the bottom of the screen.

OBD II 265REPLAY SNAPSHOT Press 3 to select <REPLAY SNAPSHOT> from the <SNAPSHOT> menu. ACTIVE KEYS u d Move the cursor (highlight) up an

266 OBD II TRIGGER POINT Press 4 to select <TRIGGER POINT> from the <SNAPSHOT> menu. <TRIGGER POINT> allows you to choose how much

OBD II 267SYSTEM CHECK Press 5 to select <SYSTEM CHECK> menu from the <DIAGNOSTIC>. The System Check provides access to the O2S/RPM and FU

16 DIAGNOSTIC TOOLSET DESCRIPTION HELPYES NO ENTER123456RCV789SEND0#EXITF1 F2 F3F4 F5 F6F7F8 F9F0 ONOFFKEYBOARDThe 23-key keyboard allows you to make

268 OBD II FUEL CONSUMPTION Press 3 to select <FUEL CONSUMPTION> from the <SYSTEM CHECK> menu. You must then perform the vehicle selectio

OBD II 269DATA LIST Press 1 to select the <DATA LIST> mode from the <FUEL CONSUMPTION SETUP> menu. The Data List displays all of the fuel

270 OBD II DATA LIST MODE Press ! to select <DATA LIST> mode from any Data List display. ACTIVE KEYS u d Move the display one parameter. Au

OBD II 271LINE GRAPH MODE Press $ to select the <LINE GRAPH> mode from any Data List display. ACTIVE KEYS l r Change the line graph time scale.

272 OBD II RESET MEMORY Press 6 to select <RESET MEMORY> from the <DIAGNOSTIC> menu. The <RESET MEMORY> function is used to reset t

OBD II 273MONITOR STATUS Press 7 to select <MONITOR STATUS> from the < DIAGNOSTIC>. The <MONITOR STATUS> mode allows you to display

274 OBD II DIAGNOSTIC MODE Enhanced OBD II can be run in <NORMAL MODE> or <CHECK MODE>. Use the u and d to select the Diagnostic Mode for

OBD II 2754.0 CARB OBD II Press 3 to select <CARB OBD II> from the <FUNCTION SELECT> menu. The Carb OBD II function performs basic OBD II

276 OBD II DATA LIST Press 1 to select <DATA LIST> from the <OBD II FUNCTIONS> menu. The Data List mode displays the current state of dia

OBD II 277DATA LIST MODE The <DATA LIST> mode displays data reported by the vehicle's controllers in a list type format. In some vehicles,

DIAGNOSTIC TOOLSET DESCRIPTION 17TESTER KEY FUNCTIONSKEY FUNCTIONa and p Similar to the shift key on a typewriter, the a and p keys are used in conjun

278 OBD II LED/LIST MODE Press @ to select the <LED/LIST> mode from any Data List display. The <LED/LIST> gives you a quick view of the s

OBD II 279BAR GRAPH MODE Press # to select the <BAR GRAPH> mode from any Data List display. The <BAR GRAPH> shows relationships among up t

280 OBD II LINE GRAPH MODE Press $ to select the <LINE GRAPH> mode from any Data List display. The <LINE GRAPH> displays two data paramet

OBD II 281CUSTOM LIST MODE Press % to select <CUSTOM LIST> from any Data List display. The <CUSTOM LIST> allows you to change the order of

282 OBD II STRIP CHART MODE Press ^ to select the <STRIP CHART> setup from any Data List display. The <STRIP CHART> allows you to select

OBD II 283DIAGNOSTIC TROUBLE CODES (DTCs) Press 2 to select <DTCs> from the <OBD II FUNCTIONS> menu. Diagnostic Trouble Codes are also ref

284 OBD II SNAPSHOT Press 3 to select <SNAPSHOT> from the <OBD II FUNCTIONS> menu. The <SNAPSHOT> function captures vehicle paramet

OBD II 285MANUAL SNAPSHOT Press 3 to select <MANUAL SNAPSHOT> from the <SNAPSHOT> menu. The <MANUAL SNAPSHOT> function captures a sn

286 OBD II DATA DISPLAY PHASE At the completion of the data capture phase, <Sample> and a time stamp are displayed at the bottom of the screen.

OBD II 287ANY DTC TRIGGER Press 1 to select <ANY DTC TRIGGER> from the <SNAPSHOT> menu. The <ANY DTC TRIGGER> function captures a sn

iiiCAUTIONS, NOTICES, HINTS:In this manual:• CAUTIONS are boxed text, and indicate there is a possibility of injury to you or other people.• NOTICES a

18 DIAGNOSTIC TOOLSET DESCRIPTION DISPLAYThe 3.0 x 3.0 inch graphic display allows data to be viewed in several graphic modes and in large and small

288 OBD II DATA DISPLAY PHASE At the completion of the data capture phase, <Sample> and a time stamp are displayed at the bottom of the screen.

OBD II 289REPLAY SNAPSHOT Press 5 to select <REPLAY SNAPSHOT> from the <SNAPSHOT> menu. ACTIVE KEYS u d Move the cursor (highlight) up an

290 OBD II TRIGGER POINT Press 5 to select <TRIGGER POINT> from the <SNAPSHOT> menu. <TRIGGER POINT> allows you to choose how much

OBD II 291FREEZE DATA Press 4 to select <FREEZE DATA> from the <OBD II FUNCTIONS> menu. The vehicle's ECU typically saves information

292 OBD II CLEAR DIAGNOSTIC INFORMATION Press 5 to select <CLEAR DTCs> from the <OBD II FUNCTIONS> menu. The <CLEAR DIAGNOSTIC INFORMA

OBD II 293OXYGEN SENSOR MONITORING TEST RESULTS Press 6 to select <O2S TEST RESULTS> from the <OBD II FUNCTIONS> menu. The Oxygen Sensor (

294 OBD II READINESS TESTS Press 7 to select <READINESS TESTS> from the <OBD II FUNCTIONS> menu. The <READINESS TESTS> mode allows

OBD II 295ADVANCED OBD II FUNCTIONSPress 9 to select <ADVANCED OBD II> from the <OBD II FUNCTIONS> menu. <ADVANCED OBD II> functions

296 OBD II CONTINUOUS TEST RESULTS Press 2 from the <ON-BOARD TESTS> menu to select <CONTINUOUS TESTS>. The vehicle's controller per

OBD II 297INFORMATION Press 0 to select <INFORMATION> from the <OBD II FUNCTIONS> menu. <INFORMATION> functions are operating modes

DIAGNOSTIC TOOLSET DESCRIPTION 19DATA LINK CONNECTOR AND CABLECommunication between the Tester and the vehicle’s electronic systems is through the hea

298 OBD II CALIBRATION IDPress 2 from <INFORMATION MENU> to select <CALIBRATION ID>. The calibration ID's are displayed. CAL VERIFIC

OBD II 2995.0 DISPLAYING DATA FOR MULTIPLE ECUS In some vehicles OBD II information is sent to the Tester by more than one ECU. For example, a vehicle

300 OBD II MULTIPLE ECU STATUS INFORMATION When viewing multiple OBD II ECU diagnostic data parameters, the symbol “=” or “>” before the parameter

1.0 INTRODUCTIONCUSTOMIZE FUNCTION DESCRIPTIONThe Customize function enables you to change the specifications in accordance with the various electrica

302 CUSTOMIZE FUNCTION 2.0 OPERATING PRECAUTIONS CAUTIONCAUTION!FOR SAFETY REASONS OBSERVE THE FOLLOWING:• When performing any checks with the engine

CUSTOMIZE FUNCTION 3033.0 BASIC OPERATING PROCEDUREFor a detailed operating procedure for each system, please refer to the SERVICE BULLETIN from Toyot

304 CUSTOMIZE FUNCTION TESTER SETUPVEHICLE INTERFACE MODULE (VIM)(For Europe and General Spec. Vehicles only.)DLC3(M-OBD)CABLEEUROPE AND GENERAL SPEC

CUSTOMIZE FUNCTION 305STARTUPPOWER-UPThe program card identification screen is displayed when the Tester is powered up. Press E to continue.ACTIVE KE

306 CUSTOMIZE FUNCTION MODEL YEAR SELECTION SCREENThe available model years are displayed. Use the u and d keys to move the cursor between options, t

CUSTOMIZE FUNCTION 307VEHICLE SELECT SCREEN(S)In some cases further vehicle identification is required. Up to five select screens may be displayed to

20 DIAGNOSTIC TOOLSET DESCRIPTION BEEPERThe Tester contains an audio output device which can be used for user prompts, test begin and end indications

308 CUSTOMIZE FUNCTION VEHICLE CONFIRMATION SCREENWhen all of the requested information has been entered, a summary screen of the vehicle configurati

CUSTOMIZE FUNCTION 309INDIVIDUAL CHANGEPress 1 from the <CUSTOMIZE MENU> to select the Individual Change function. The Individual Change functi

310 CUSTOMIZE FUNCTION ITEM SELECTIONFor each of the functional groups, several specific items can be customized. Choose the item to be changed.Press

CUSTOMIZE FUNCTION 311CONFIRMATIONConfirm that the desired setting is correctly chosen. Press Y to continue with the setting change, or N to go back t

312 CUSTOMIZE FUNCTION ALL ORIGINAL SETTINGSPress 2 from the <CUSTOMIZE> menu to select the All Original Settings function. The All Original S

CUSTOMIZE FUNCTION 313FINISHING UPWhen all items have been properly set, follow these steps to disconnect the Tester from the vehicle:1. Turn the Test

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1.0 OPERATING PRECAUTIONS When operating your diagnostic equipment, always follow these basic safety precautions. 1. Read the instructions in this man

316 GAS ANALYZER 2.0 PXA-1000 GAS ANALYZER DESCRIPTION The PXA-1000 is a portable, lightweight diagnostic and repair-grade precision instrument. It i

GAS ANALYZER 317INFORMATION ON GAS ANALYZER NOx Sensor Cover • Removal of cover provides access to NOx measurement device. 12V DC Power Cable Input •

DIAGNOSTIC TOOLSET DESCRIPTION 21INSTRUMENTATION PORT AND DEVICESThe Instrumentation Port (I/P) is used to connect the Tester to one or more instrumen

318 GAS ANALYZER CHECK VALVEDRAINEXHAUSTEXHAUSTOUTPUTEXHAUSTSAMPLEINPUTCALIBRATIONGAS INPUTRS-232INSTRUMENTATIONPORTS12v DC INPUTPOWER CONNECTORQUICK

GAS ANALYZER 3193.0 SETTING UP THE EQUIPMENT EQUIPMENT SETUP FOR SERVICE BAY TESTING Equipment List Before operating the PXA-1000 using your Diagnosti

320 GAS ANALYZER 3a. Vehicle Cigarette Lighter You may use the Y-adapter cable with this power source. This will allow you to power the Tester and PX

GAS ANALYZER 3214. Insert the probe 12" into the tailpipe of the vehicle. Insert the end of the sampling probe a minimum of 12" into the tai

322 GAS ANALYZER 6. Install program card.The software that operates the Gas Analyzer, as well as all of the Tester features, is contained in the prog

GAS ANALYZER 323EQUIPMENT SETUP FOR ROAD TEST Equipment List Before operating the PXA-1000 using your Tester and to ensure proper operation, make sure

324 GAS ANALYZER 2b. Direct Battery Connection The battery clips allow direct connection to the vehicle’s battery for supplying power to the PXA-1000

GAS ANALYZER 325• Route the power cable through hood openings that use a weatherstrip for sealing when closed. An example would be vehicles that conta

326 GAS ANALYZER 4. Insert the probe at least 12" into the tailpipe of the vehicle. Insert the end of the sampling probe a minimum of 12" i

GAS ANALYZER 3276. Install the program card. The software that operates the Gas Analyzer, as well as all of the Tester features, is contained in the p

22 DIAGNOSTIC TOOLSET DESCRIPTION RS232 PORT AND RS232 PORT DEVICESThe Tester contains an RS232 Input/Output (I/O) serial data connection capable of

328 GAS ANALYZER 4.0 VEHICLE AND FUNCTION SELECTION POWER-UP The program card identification screen is displayed when the Tester is powered up. Press

GAS ANALYZER 329SELECTING THE VEHICLE This screen is only displayed if <GAS/VEHICLE DATA> is selected and a vehicle has been previously selected

330 GAS ANALYZER VEHICLE SELECT SCREEN(S) In some cases, further vehicle identification is required. Up to five select screens may be displayed to se

GAS ANALYZER 3315.0 GAS ANALYSIS MODE Gas Analysis mode includes options for display and snapshot of Gas Analyzer and, if selected, combined Gas Analy

332 GAS ANALYZER Gas Analyzer Warm-Up If the Gas Analyzer has not completed its warm-up cycle, this screen is displayed when accessing any of the Gas

GAS ANALYZER 333Press A ( to bypass the normal warm-up procedure. Only 50 seconds are required to recalibrate the internal sensors to within an accept

334 GAS ANALYZER Phase Calculation When <PHASED> is selected from the <DATA PHASING> menu, the Tester displays the phase calculation proc

GAS ANALYZER 335DATA LIST MODE Press ! to select the <DATA LIST> mode from any Data List display. The Data List displays all data parameters sup

336 GAS ANALYZER Bar Graph Mode Press # to select the <BAR GRAPH> mode from any Data List display. <BAR GRAPH> shows relationships among

GAS ANALYZER 337Strip Chart Mode Press ^ to select the <STRIP CHART> setup from any Data List display. The <STRIP CHART> setup allows you

DIAGNOSTIC TOOLSET DESCRIPTION 23TESTER CHARACTERISTICSFUEL CONSUMPTION FUNCTION CHARACTERISTICS (OBD AND OBD II)ITEM CHARACTERISTICSIZE 10.2 x 27.9 x

338 GAS ANALYZER GAS ANALYZER CONTROL HOT KEYS At any time during the display of gas data, you can switch the analyzer sample from exhaust gas to amb

GAS ANALYZER 339SNAPSHOT MODE The snapshot function is used to support use of the Gas Analyzer during road-test operation or to capture intermittent p

340 GAS ANALYZER Snapshot Save After completion of Data Capture, the snapshot can be saved for later review. Press y to save this data set or n to co

GAS ANALYZER 341Replay Snapshot Press 3 to select <SNAPSHOT REPLAY> mode from the <GAS ANALYZER> menu. Snapshot Event Replay options are l

342 GAS ANALYZER Trigger Point Press 4 to select <TRIGGER POINT> from the <SNAPSHOT> menu. <TRIGGER POINT> allows you to choose how

GAS ANALYZER 3436.0 GAS ANALYZER MAINTENANCE The <MAINTENANCE> menu is selected by pressing 9 from the <GAS ANALYZER> menu. Instructions a

344 GAS ANALYZER PROCEDURES The PXA Gas Analyzer has four user-replaceable filters. This section describes the filters and the benefits of checking t

GAS ANALYZER 345Drain Filter The drain filter is located to the right of the filter bowl assembly and protects the drain pump from clogging. The drain

346 GAS ANALYZER 4. Inspect the O-rings located in both halves of the check valve for cracking. 5. Blow-dry the brown cartridge using shop air. 6. Pl

GAS ANALYZER 347Air Filter The air filter is a foam element located inside on the hinged panel covering the filter bowl assembly. It keeps the air use

24 DIAGNOSTIC TOOLSET DESCRIPTION AUTOPROBE CHARACTERISTICSITEM CHARACTERISTICSIZE 12.7 X 1.8 CM (5.0 X 0.7 INCH)WEIGHT 113 G (0.25 LB) WITH CABLECON

348 GAS ANALYZER MAINTENANCE SCHEDULE ZEROING O2S (OXYGEN) SENSOR Zeroing the oxygen sensor manually is only required if, while reading calibration g

GAS ANALYZER 349LEAK TEST The Leak Test is used to check the Gas Analyzer for leaks. Leaks cause incorrect readings, usually indicating that the vehic

350 GAS ANALYZER INSTALLING NEW O2 SENSOR The software indicates when the O2 (oxygen) sensor requires replacement. The normal life expectancy is one

GAS ANALYZER 351INSTALLING NOx SENSOR The NOx sensor module requires replacement every two to three years based on frequency of usage and amount of NO

352 GAS ANALYZER GAS ANALYZER CALIBRATION As with any precision instrument, periodic calibration is necessary to maintain peak operating performance.

GAS ANALYZER 353Single-Point Calibration Press 1 on the <CALIBRATION> menu shown previously. Entering new gas values (from Cal Gas bottle) The s

354 GAS ANALYZER GLOSSARY Press ) to select the Glossary from the Gas Analyzer menu. The Glossary contains definitions of many emissions-related term

GAS ANALYZER 3557.0 DATA LIST PARAMETER DESCRIPTION HYDROCARBONS (HC)Hydrocarbons (HC) are basically particles of raw, unburned fuel or oil. The most

356 GAS ANALYZER AIR/FUEL RATIO (AFR)Air/fuel ratio, or AFR, is useful to determine how close the engine is running at stoichiometric conditions. A r

GAS ANALYZER 357APPENDICESA. TROUBLE SHOOTING: IF YOU’RE HAVING A PROBLEMB. QUESTIONS MOST FREQUENTLY ASKEDC. GAS ANALYZER SPARE PARTS CHARTD. GAS ANA

DIAGNOSTIC TOOLSET DESCRIPTION 253.0 OBD AND OBD II COMPONENTSOBD COMPONENTSThe OBD components consist of the Tester, Program Card, Vehicle Interface

358 GAS ANALYZER A. TROUBLE SHOOTING: IF YOU'RE HAVING A PROBLEM The Gas Analyzer is a very sophisticated piece of test equipment. Occasionally

GAS ANALYZER 3595. O2S Cal Warning The Oxygen Calibration Warning message indicates that the oxygen sensor did not measure the minimum voltage require

360 GAS ANALYZER 11. Bench Warning An internal hardware problem has been detected. This warning may occur if the Gas Analyzer is still warming up, in

GAS ANALYZER 3614. Does not read zero when sampling ambient air If the hydrocarbons (HC) reading is above 20 ppm immediately following a zeroing and t

362 GAS ANALYZER B. QUESTIONS MOST FREQUENTLY ASKED 1. How often should the Gas Analyzer sampling and drain filters be replaced? For the sampling fil

GAS ANALYZER 36310. How do I know if my Gas Analyzer is reading correctly? There are several ways to determine if your analyzer is displaying correct

364 GAS ANALYZER C. GAS ANALYZER SPARE PARTS CHART DESCRIPTIONVETRONIX PART NO.SOLD IN UNITSOxygen Sensor 06002089 1 ea.NOx Sensor 06002100 1 ea.Gas

GAS ANALYZER 365D. GAS ANALYZER OPTIONS CHART DESCRIPTIONVETRONIX PART NO.SOLD IN UNITSSoft Storage Case 02002044 1 ea.12V Power Supply 02002048 1 ea.

366 GAS ANALYZER E. TECHNICAL SPECIFICATIONS Dimensions 13" x 6.5" x 7.3" Weight 12 lbs. Power Requirements 12VDC @ 3A Storage Tempera

26 DIAGNOSTIC TOOLSET DESCRIPTION OBD II COMPONENTSThe OBD II components consist of the Tester, Program Card, OBD-II Daughterboard which is installed

DIAGNOSTIC TOOLSET DESCRIPTION 274.0 NVH ANALYZER KIT COMPONENTSThe NVH Analyzer kit consists of a NVH Analyzer module, Program Card, I/P cable, and A

iv OPERATING PRECAUTIONS CAUTIONCAUTION!When performing any checks with the engine running in an enclosed space such as a garage, be sure there is pro

28 DIAGNOSTIC TOOLSET DESCRIPTION NVH ANALYZER CHARACTERISTICSITEM CHARACTERISTICSIZE 8.9 x 6.4 x 2.5 CM (3.5 x 2.5 x 1.0 INCHES)WEIGHT 454 G (1 LB)P

DIAGNOSTIC TOOLSET DESCRIPTION 295.0 BREAK-OUT BOX KIT COMPONENTSThe Break-out Box kit consists of the Break-out Box, Program Card, DC Power Cable, Y-

30 DIAGNOSTIC TOOLSET DESCRIPTION BREAK-OUT BOX CHARACTERISTICSFUEL CONSUMPTION FUNCTION CHARACTERISTICS (BREAK-OUT BOX)ITEM CHARACTERISTICSIZE 220 x

1.0 ACTIVATING THE BATTERY BACKED MEMORYBefore using the Tester for the first time, the following steps must be performed in order to activate the NiC

32 TESTER 2.0 GETTING STARTEDINSTALLING A PROGRAM CARD OR CARTRIDGEThe Tester must be used in conjunction with a program card. The program card conta

TESTER 33TESTER KIT CABLES AND ADAPTERSThe Tester kit contains the following cables and adapters to connect the Tester to the vehicle:• 14-pin to 26-p

34 TESTER INSTALL CABLES AND ADAPTERSRefer to the Repair Manual or the Electrical Wiring Diagram (EWD) for the vehicle you are testing to determine w

TESTER 35POWERING THE TESTERThe Tester can be powered by the vehicle battery, by the AC/DC 12-volt power supply, or by the internal battery pack.VEHIC

36 TESTER TURNING THE TESTER ON AND OFFConnect the Tester to one of the power sources listed above, then press the o key.The battery pack allows you

TESTER 37HELP SCREENSHELPA list of the active keys for the screen displayed on the Tester is available by pressing the h key. The Help displays show w

iFOREWORDThe Diagnostic Toolset is designed for use by trained service personnel. It has been developed to aid in the diagnosis and repair of automoti

38 TESTER 3.0 USING THE SETUP MODEPress 9 to select the SETUP mode from the FUNCTION SELECT MENU. The SETUP mode allows you to change the internal fu

TESTER 39PRINTER SELECTPress 3 from the SETUP MENU to display a list of printer types that can be used with the Tester.ACTIVE KEYSud Moves the cursor

40 TESTER DATABASE SELECTPress 6 from the SETUP MENU to select the Vehicle Database. Use the arrow keys to select the Database.ACTIVE KEYSud Moves th

TESTER 41BACKLIGHT SETPress 8 from the SETUP MENU to change the Power-up backlight setting.E-OBDII HELP SELECTIONPress 8 from the SETUP MENU to select

42 TESTER SELF-TESTSThe Self-Tests check the following Tester:• Display/LEDs •Data Link• Keyboard •Autoprobe• Sound •RS232 port• Memory/Internal Circ

TESTER 43SELF-TEST MENUPress 9 to select the SELF-TEST mode from the SETUP MENU and display the SELF-TEST MENU. The SELF-TEST mode allows you to perfo

44 TESTER SOUNDPress 3 to select the SOUND test from the SELF-TEST MENU. Press 0 - 9 to play sound.ACTIVE KEYS0 - 9 Plays sound.x Returns to the SELF

TESTER 45DATA LINKPress 5 to select the DATA LINK test from the SELF-TEST MENU. The DATA LINK test checks for proper operation of the DLC cable.ACTIVE

46 TESTER 3. .Touch the probe tip to the metal surface of any of the connectors on the base of the Tester.ACTIVE KEYe If the display does not change

TESTER 47INSTRUMENTATION PORTPress 8 to select the INSTRUMENTATION PORT test from the SELF-TEST MENU. The I/P TEST checks for proper operation of the

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48 TESTER 4.0 USING THE RS232 PORT, INSTRUMENTATION PORT, AND AUTOPROBERS232 PORTThe RS232 port is a standard connection for communication between co

TESTER 49OSCILLOSCOPE FUNCTIONSThe Oscilloscope can display vehicle signals and voltages. Additionally, the Break-out Box function uses the oscillosco

50 TESTER 5.0 FINISHING UPAfter using the Tester, a few simple steps will help you leave the vehicle electronics in the proper state and also ensure

TESTER 516.0 BATTERY CHARGING AND REPLACEMENTThe Tester contains two types of batteries: a set of rechargeable nickel-cadmium (NiCad) batteries and a

52 TESTER CHARGING THE BATTERY PACKThe Tester constantly charges the NiCad battery pack as long as it is connected to a 12 VDC power source. In norma

TESTER 53REMOVING THE BATTERY PACKSLIDE BATTERY PACK TOWARD BOTTOM OF TESTERNICAD BATTERY PACKPRESS TAB DOWN

54 TESTER 4. To remove the battery pack cover, grasp the battery pack with one hand and position a screwdriver (flat blade) as shown in the figure be

TESTER 55REPLACING THE LITHIUM BATTERYThe lithium battery is a standard 3-volt battery which must be replaced with a Sanyo CR2032 (or equivalent) batt

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TESTER 57APPENDICESA. UNDERSTANDING RS232 COMMUNICATIONSB. IF YOU ARE HAVING A PROBLEMC. GLOSSARY AND ABBREVIATIONS

Table of ContentsFOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58 TESTER A. UNDERSTANDING RS232 COMMUNICATIONSRS232 is a standard in the computer industry for serial communications between computers and periphera

TESTER 59RS232 INTERFACE SIGNALS* CTS and RTS are connected together inside the Tester, but are not used as handshake signals by the Tester.RS232 SOCK

60 TESTER B. IF YOU ARE HAVING A PROBLEMIf you have a problem using the Tester and the program card, first select SETUP 9: SELF-TEST from the SETUP M

TESTER 61Printer cannot print by pressing S and PS keysMOST LIKELY CAUSE:• Printer is turned off.• Printer is out of paper.• Printer cable connections

62 TESTER Tester does not power up when connected to the vehicle battery via the cigarette lighter or battery adapter cableMOST LIKELY CAUSE:• DC pow

TESTER 63C. GLOSSARY AND ABBREVIATIONSAB Air BagABS Anti-lock Brake SystemA/C Air ConditioningAS Air SuspensionAT Automatic TransmissionBAUD RATE The

64 TESTER RWD Rear Wheel DriveSCREEN PRINT An operating mode of the RS232 where the Tester display is sent to a printer.SNAPSHOT A mode of operation.

1.0 GETTING READYBefore using the OBD functions of the Program Card, the following steps must be performed:1. Insert the Program Card into the Tester

66 OBD 2.0 FUNCTION AND VEHICLE SELECTIONWhen the Tester is powered up with the Program Card installed, you must confirm and/or enter information abo

OBD 67SELECTING A FUNCTION All functions present in the Program Card are displayed. Refer to the following sections for operating instructions: <1:

DATA LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100SNAPSHO

68 OBD MODEL SELECTION SCREEN All body types available for the selected model year are displayed. Use the up and down keys to select the type of vehi

OBD 693.0 OBD/M-OBD MENU After the vehicle has been selected, the <OBD/MOBD MENU> is displayed. The <OBD/MOBD MENU> displays all of the sy

70 OBD 4.0 M-OBD FUNCTIONS For MY98 and later, the Tester is able to diagnose body, chassis, and other non-powertrain systems that use the Multiplex-

OBD 71DATA LIST SELECTION When <1: DATA LIST> is selected from the <DIAGNOSTIC>, you can select <ALL DATA>, <USER DATA>, one o

72 OBD DATA LIST MODEThe <DATA LIST> mode displays data reported by the vehicle system in a list type format. Press ! to select the <DATA LI

OBD 73LED/LIST MODE Press @ to select the <LED/LIST> mode from any Data List display. The <LED/LIST> gives you a quick view of the status

74 OBD BAR GRAPH MODE Press # to select the <BAR GRAPH> mode from any Data List display. The <BAR GRAPH> shows relationships of five or s

OBD 75CUSTOM LIST MODE Press % to select <CUSTOM LIST> from any Data List display. The <CUSTOM LIST> allows you to change the order of the

76 OBD STRIP CHART MODE Press ^ to select the <STRIP CHART> setup from any Data List display. The <STRIP CHART> allows you to select five

OBD 77DTC INFO MENUPress 2 to select <DTC INFO> from the <DIAGNOSTIC> menu. The <DTC INFO> menu is displayed. <1: CURRENT CODES&g

DOOR (D-DOOR, P-DOOR, RL-DOOR, RR-DOOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164SEAT (D-SEAT, P-SEAT, RL-SEAT, RR-SEA

78 OBD HISTORY CODESPress 2 to select <HISTORY CODES> from the <DTC INFO> menu. The Tester displays the History Codes screen.PENDING CODE

OBD 79REPAIR CONFIRMThe <REPAIR CONFIRMATION> function is used to verify a problem that sets a code or to confirm complete repairs. Press 5 to s

80 OBD ACTIVE TESTThe Active Test Function allows you to verify proper operation of external input and output components and circuitry by isolation t

OBD 81USER DATA Choose <USER DATA> from the <SELECT DATA> menu to select a subset of data items to display. All of the supported data item

82 OBD SNAPSHOTPress 4 to select <SNAPSHOT> from the <DIAGNOSTIC > menu. The <SNAPSHOT> menu is displayed. <1: MANUAL SNAPSHOT&g

OBD 83MANUAL SNAPSHOT Press 1 to select <MANUAL SNAPSHOT> from the <SNAPSHOT> menu. The <MANUAL SNAPSHOT> function captures a snapsh

84 OBD SNAPSHOT SAVE After completion of the data capture, the snapshot can be saved for later review. Press y to save this data set or n to continue

OBD 85CODES SNAPSHOT Press 2 to select <CODES SNAPSHOT> from the <SNAPSHOT> menu. The <CODES SNAPSHOT> function captures a snapshot

86 OBD SNAPSHOT SAVE After completion of the data capture, the snapshot can be saved for later review. Press y to save this data set or n to continue

OBD 87REPLAY SNAPSHOT Press 3 to select <REPLAY SNAPSHOT> from the <SNAPSHOT> menu. ACTIVE KEYS u d Move the cursor (highlight) up and do